How to Measure Transmitted Wavefront

Measuring transmitted wavefront is important for windows, filters and prismatic component characterization.

Transmitted wavefront is a functional test, combining the entry and exist surface shapes, their relative wedge, total thickness variation and homogeneity of the bulk material.

Tools Needed

  • Interferometer
  • Transmission or Fizeau Flat
  • Reference Flat
  • 2-Axis or 5 Axis mount
  • 2 Axis mount
  • Window/substrate to be tested

Setup

Transmission or Fizeau Flat (TF)

The setup for transmitted wavefront is similar to measuring a flat part. Refer to Figure 1 for the basic set up geometry. A flat cavity is setup and then the part to be tested inserted for testing. Therefore the setup begins with adjusting the transmission flat correctly. Please refer to application note “How to Align Transmission Flat/Sphere” for this procedure.


Figure 1: Setup for measuring transmitted wavefront


Reference Flat (RF) Alignment

  1. Mount the Reference Flat (far left optic in Figure 1) in the fixturing provided
  2. Switch the interferometer into the alignment mode
  3. Adjust the reference flat until its return reflection spot is centered on the alignment target and overlays the TF
  4. Switch to the measurement camera view (or View mode).
  5. Adjust the tip/tilt of the REFERENCE flat (do not adjust the TF!) until the fringes are as null as possible
    a.Leaving tilt fringes in the measurement can induce retrace errors, especially on continuous zoom systems.
Figure-2
Figure 3: The Clipboard Icon to save the reference wavefront

Calibrating the Reference Cavity

The now set up TF to RF cavity is the reference to which the transmitted wavefront will be compared. To maximize the measurement accuracy this cavity error can be easily saved and subtracted from the actual transmitted wavefront measurement. This is recommended to maximize the performance of this test. The instructions below refer to Äpre Instruments REVEAL™ software.

  1. Make a measurement of the cavity by clicking the measure icon
  2. Click the clipboard icon (Figure 2), name the reference file (in this case called “CavityRef”) (Figure 3) and save it.
  3. In the Analysis Tools, select Reference Subtraction, halfway down the selections
  4. Select the file “CavityRef”, select Subtract, in the drop down selection below the file, and then select the “Active” box (green) to switch on (Figure 4)
  5. The cavity errors are now automatically subtracted from future measurements, until “Active” is deselected.
Figure 4: Setting REVEAL to subtract Reference wavefront

Test Part Alignment – Window or Filter

It is recommended that the Test Part have a smaller aperture than the reference cavity aperture. This is due to the diffraction present at the edge of the reference cavity. This diffraction is caused by not being able to focus on the Test Part and Reference Flat simultaneously. Setting focus is discussed below.

  1. Do not adjust either the test or the reference flat.
  2. Place the Test Part into left-right and top-bottom center of the cavity, and as close to the Reference Flat as possible.
  3. Tip and tilt the Test Part so no interference fringes are seen from the front or back surface. This is especially important in a laser Fizeau Interferometer.

Test Part Focus

Focusing the interferometer is important to achieve accurate measurements. When measuring transmitted wavefront the Test Part is imaged twice, when the light is going out and when it is returning. These two images are in different image planes. Therefore it is impossible to focus on the Test Part. The proper focus position is the Reference Flat. Therefore find a Reference Flat edge or place a card on its surface to focus on. Please refer to the application note, “Focusing an Interferometer” for a procedure to follow.

To minimize diffraction effects at the Test Part, move it as close as possible to the Reference Flat, which is the plane of focus. This will bring the outgoing and returning images as close to each other as possible.

 


Measurement

  1. Click the measurement icon to start a measurement.
  2. Averaging might be desired, especially if the environment produces some vibration or air-turbulence
    — Expect noise reduction proportional to a square root of the number of measurements.
    — The improvement limit is when interferometer variability dominates the measurement
  3. In the software analysis, do not remove any terms to see all the effects of the transmitted wavefront.
  4. Set the clear aperture to report the specified area of the flat
    — Set the edge erosion filter to remove unwanted edge errors and pixels outside the clear aperture
    — Or set an include mask to only include the specified area.

 


Report

With REVEAL you can now click on reports and print out a standard or custom report of the measurement results

 


Potential Measurement Challenges

Back Surface Reflections

If the Test Part is aligned with the front or back surface displaying fringes, the measurement accuracy will be degraded or impossible to measure. It is not possible to suppress these back surface reflections with grease or paint, as the transmitted wavefront is required. Therefore the part must be tilted to eliminate these fringes from the measurement, WHEN A LASER SOURCE is used.

ÄPRE Spectrally Controlled Interferometry (SCI)

Alternatively SCI can be used with a fully aligned Test Part to measure the front and back surface form relative to the TF, internal Fizeau to measure the wedge and relative surface form front to back and then the transmitted wavefront of the Test Part. All this without moving the part from the initial set up.

Alternatively a scanning laser with Fourier transform analysis could be used to
perform a similar measurement, IF the optical paths are greater than 9 mm length. Windows and filters are typically thinner than 9 mm OPL and therefore these techniques are not applicable.

 


Summary

Transmitted wavefront is an easy measurement as long as care is taken to calibrate the cavity, focus on the Reference Flat and move the Test Part close to the Reference Flat to obtain the best results. New SCI technology can aid in simplifying the measurement plus obtaining additional information without moving the Test Part.

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